40/400 Operating costs and maintenance are therefore minimized . There is another test port on the loader valve, the loader valve has a main relief valve on it as well. Find here Hydraulic Test Pumps, suppliers, manufacturers, wholesalers, traders with Hydraulic Test Pumps prices for buying. Find a … 9803/3130 Issue 6 - 3 6 - 3 Routine MaintenanceSection 3 Section 3 Hydraulic Fittings & Torque Settings 'O' Ring Face Seal All the hydraulic fittings on the JCB 801.4/801.5/801.6 Mini-Excavators use the 'O' ring face seal system which achieves a leak- proof, non-loosening connection. Listed below are areas that you can diagnose in hydraulic valves. Connect a hose from the in-line flow meter to the tank. All Rights Reserved. All hydraulic test port are machined with stud ends acc to ISO 15171-2 standards as follows: ISO 6149-2 and ISO 9974-2 M14x1.5 metric thread. Troubleshooting The Transmission Hydraulic System. At the small end is the hydrostatically driven, 6,150-pound 208s MiniMaster, with 47 horsepower (net) and a maximum digging depth of 8 feet 4 inches. Hello everyone. British JCB type of BSP hydraulic fitting adaptor to hoses and pipes, all BSP fittings are made according to BS 5200 and ISO 8434-6 industry standards.. JCB Brand hydraulic hoses pipes part numbers is used for equipment of construction, agriculture, waste handling etc, such as Access platforms backhoe loaders, compact … a. Pressure-Control Valves. Test port Nipples can be permanently mounted on equipment at critical test point locations. Last edited: Mar 19, 2015. Fixed Gauge Metal Boxes Full range of pressure testing capabilities There is a test port right near the pump, may have a rubber cap on it. Test Procedure: 1. It is part of JCB style hydraulic pressure test kit, work as hydraulic flow and pressure tester for operation easily under full system pressure. hydraulic fluid level sight gauges; hydraulic & diesel- fuel necks; c.a.r.b. When working on a specific machine, refer to a machine’s technical manual for more information. Customised Test Kits and Adaptors MHS can design and manufacture customised test kits that are suitable for any requirement. When using hydraulic levers hydraulics initially work then stop completely. At the beginning of the test, the flow from the hydraulic power source 1, is directly drawn through the bypass valve 3a and the inlet pressure P5 of the valve under test is lower than the opening pressure and is closed by the tested valve 6 . Mak We can prepare kits for pressure, temperature, engine operation, and any other diagnostic or monitoring needs. Connect an "XT6" hose from test bench flow meter outlet to tank. This machine uses a universal-style coupler at the Find many great new & used options and get the best deals for HYDRAULIC JCB BSPP Pressure Test Kit 5 000 PSI Excavator Loader Forklift Tester at the best online prices at … At pressure tap (B), use a coupler and connect a pressure gauge [4000 kPa (600 psi)] to the nipple. Types of JCB hydraulic pressure test kit as follows: 5000 PSI BSPP Pressure Test Kit. Types of JCB hydraulic pressure test kit as follows: 9000 PSI excavator hydraulic pressure test kit, hydraulic flow and pressure tester for Excavator loader forklift. Sparex - Your First Choice for tractor parts and accessories All openings in the reservoir should be sealed after cleaning. The male connector has a straight thread and an O-ring. JCB style pressure test kit with HSP (5/8" BSF) test points found on most JCB machines with BSP pipe adaptors; Caterpillar style pressure test kit with Flat Faced Quick Release test points found on most CAT machines, with a large range of ORFS or on request JIC test point pipe adaptors. Industrial & automotive pressure transducers and pressure transmitters, Mobile hydraulics pressure transducers and pressure transmitters, CANbus / digital output pressure transducers and pressure transmitters, Compact / miniature pressure transducers and pressure transmitters, Flush diaphragm pressure transducers and pressure transmitters, High temperature pressure transducers and pressure transmitters, Multi-function Pressure & temperature transducers and transmitters, Intrinsically safe pressure transducers and pressure transmitters, Differential pressure transducers and pressure transmitters, Multi channel custom data acquisition systems and test benches, Connect and disconnect under full system pressure, All the necessary in-line Tees, adaptors and fittings to get 2 x pressure readings from your JCB machine (extra gauges on request), A must have kit for any Service Engineer working on JCB machinery, 3 male / female adaptors with test points fitted: 1/4", 1/2" & 3/4", 2m length of microbore hose for connecting test point to gauge. Quickly close the bypass valve 3a, P5 quickly rises, open the tested valve 6. Pump test pressures in this guideline may exceed the normal operating range of the hydraulic test hoses utilized when connecting the tested pump to the test bench. OK. 180010 37386. JCB would like to place cookies on your device to optimise your user experience. Connect an in-line flow meter to the case drain port (49). (S/N: 2000000 onwards) - This service manual PDF download for the 3CX, 4CX JCB Backhoe Loader has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Advantages of using the Test 20 coupling are system testing at working pressure, leakproof connection before ball check is open, protective cap, and minimizes the introduction of contamination in the hydraulic system. HYDRAULIC CIRCUIT DESIGN AND ANALYSIS A Hydraulic circuit is a group of components such as pumps, actuators, and control valves so arranged that they will perform a useful task. Hot Tags: jcb hyd test fittings, China, manufacturers, suppliers, custom, brass, swagelok, Parker, Stauff, Brennan, stainless steel，UK，USA. General downloads for this product category. Test the cylinder piston seals as described in the Appendix to Womack “Industrial Fluid Power - Volume 1”. Test 1: Transmission Oil Pump Pressure This test will show if transmission oil pump is good. Registered in England and Wales with Company Number 2551583, 1 Central Park, Lenton Lane, Nottingham, NG7 2NR, Minimess® 1620, 1615, 1604 & 1215 male, female & adaptors, 2mm or 4mm ID microbore hose, end fittings & accessories, 2mm and 4mm bore up to 630 bar working pressure, Available for a whole range of Test Point Fittings, Anti buckle springs, identification tags & coloured sleeving, 63mm & 100mm analogue pressure gauges & accessories, 1/4" BSP analogue glycerine filled pressure gauges, 1/2" BSP analogue glycerine filled pressure gauges, Portable analogue Minimess® pressure test kits for hydraulic service, Catered to a wide variety of users & thread variants, For a particular style of test points and BSP pipe adaptors, Full range of pressure testing capabilities, Accumulator charging kits & Minimess charging test pointss for gas, For use with accumulators, fire suppression systems or gas calibrators, For piston, diaphragm or bladder type accumulators, 75mm Digital pressure gauges, switches, LED displays & accessories, 0...25, 0...100, 0...250, 0...400 & 0...700 bar, MultiHandy & MultiSystem Data loggers, kits, extension modules and PC analysis & recording software, Test sensors for flow, pressure, temperature, RPM, vibration, voltage, current & force, Meter with pressure and temperature test points, Particle Counter for SAE or ISO oil cleanliness measurement, Provide in-depth diagnostics on industrial applications, OEM Industrial, mobile, process, ATEX and specialised pressure sensors for all industry, Manual & automated test rigs for component testing & proving using air, water or oils, Reliable, accurate and efficient calibration & repair service, Original Minimess® Pressure Test Points & Adaptors, Minimess® 1620 Test Point Pipe / Thread Adaptors, Minimess® 1215 Test Point Pipe / Thread Adaptors, Minimess® 1615 Test Point Pipe / Thread Adaptors, Minimess® 1604 Test Point Pipe / Thread Adaptors, High Pressure Dn2 & Dn4 Microbore Hose, fittings & assemblies, 63mm & 100mm diameter Analogue Pressure Gauges & accessories, Minimess gas charging valves & charging kits, Digital pressure gauges, switches & displays, Hydraulic Datalogging Instruments, kits and software, 2 (+1) channel MultiHandy 2025 datalogger & kits, 3 (+1) channel MultiHandy 3020 datalogger & kits, 5 (+5) channel MultiSystem 4010 datalogger & kits, 8 (+32) channel MultiSystem 5070 Datalogger & Kits, 16 (+6) channel MultiControl & MultiSystem 8050, MultiXtend channel and signal extension modules, Batteries, cables, cases, & accessories for Hydrotechnik measuring instruments, Watchlog USB, Bluetooth & Wireless sensors & software, ISDS, high accuracy & 10kHz options for test & development, Displacement Sensor with String Potentiometer, Tension, Load & Compression Force Sensors, Vibration frequency sensors & Accelerometers. PD Series Nipples allow test instruments, gauges, transducers, and flow sensors to be quickly and easily connected to system test ports. A must have kit for any service engineer working on JCB machinery. More for your money. This JCB Hydraulic Excavator service manual / repair manual / workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. 2. Parker PD Series Test Port Couplings: Parker PD Series couplings provide easy connection for mechanical gauges or specialized diagnostic equipment like SensoControl. Hydraulic Systems 7 Toro University Technical Training Motor Substituting the lift cylinder with a gear motor, we can now utilize our basic circuit to create rotational movement to drive attachments. Couplers and nipples are available in 1/8"" size with a rated pressure of 6,000 psi when connected. 10000 PSI hydraulic pressure gauge. When analyzing or designing a hydraulic circuit, the following three important considerations must be taken into account: 1. Pressure Transducers and Pressure Transmitters for OEM, Industrial & Process applications. 6 Cooling is extremely efficient, with lower- The following lists information when troubleshooting relief, pressure-reducing, pressure sequence, and unloading valves: 5’s optional 2-speed transmission helps JCB these machines achieve quicker travel and cycle times . Copyright © Yuyao Jiayuan Hydraulic Fitting Factory. Parker PD couplers are attached to test instruments such as Parker Senso Control meters. I have a hydraulic problem on a JCB 212 S back hoe. JCB Style Pressure Test Kit [3101-01-38.JCB] - 1620 Hydrotechnik Test point Combatible with most JCB machines. Business listings of Hydraulic Test Pumps manufacturers, suppliers and exporters in Kolkata, West Bengal along with their contact details & address. hydraulic flow and pressure tester for Excavator loader forklift . Note that there are three hydraulic lines connected to However, the order of magnitude of these pressures is significantly below the burst strength of the Caterpillar "XT6" product. Safety of operation 2. Add: Industrial zone, Yuyao town, Zhejiang Province. By continuing to use this site, closing this banner or clicking 'I Agree' you agree to the use of cookies. Don’t find your need, please feel free to contact us. Hydraulic Valve Troubleshooting. Also see our privacy notice. 9000 PSI excavator hydraulic pressure test kit. Also suitable for John Deere machines. low emission products; hydraulic reservoir tank end covers & flanges; hydraulic tank magnets & magnetic plugs; gear box breather vents & plugs; hydraulic push on- press fit breathers, dipsticks; hydraulic sae port flanges; ball valves BSP Hydraulic Fittings For JCB Type Hoses Pipes Aug 27, 2019. These diagrams and tables are intended to help you identify hydraulic thread types and sizes. Step 7 - Directional (4-Way) Valve If the cylinder has been tested for piston leakage and found to have a reasonably tight piston, the 4-way directional valve may be checked for excessive spool leakage. Vent the tank port (57) on the 1U-6392 Pressure Reducing Valve to the atmosphere. HYDRAULIC HOSE.com ® Page 6 North American Connections SAE Straight Thread O-Ring (ORB) SAE J1926-1 and ISO 11296-1 Conforms to MS16142, UN/UNF Threads This port connection (sometimes called O-Ring Boss) is recommended for optimum leakage control in medium and high pressure hydraulic systems. 2. All hydraulic test port are machined with stud ends acc to ISO 15171-2 standards as follows: Test port hoses, quick couplings, and adapters allow machine operators and maintenance personnel to connect measuring and display devices in order to diagnose, test, or monitor system pressure, instruments, contamination, etc. Like the JCB EcoMAX unit, JCB Diesel by Kohler’s KDI engine doesn’t use exhaust after-treatment like a DPF . All the necessary in-line tees, adaptors and fittings to get 2 x pressure readings from your JCB machine (Extra guages available on request). Hydraulic Test Port & Diagnostic Hose, Quick Connects - 068. Test point connection is M16x2.0. Schemes of the spare part WB0574 FITTING, STRAIGHT ADAPTOR - TEST PORT. To find out more about the cookies we use, see our cookie policy. General Hydraulic Hints Good Assembly Practices Most important – cleanliness. Minimess test point kits Catered to a wide variety of users & thread variants. The adjacent photo shows a hydraulic motor used to drive the reel on a cutting unit. Table 8. Whatever tifco hydrotechnik or minimess pressure test kit, all pressure test box is the standards and functions, so all is interchangeable. JCB hyd test fittings is used in construction machines, to connect/disconnect microbore hose for connecting test point to gauge. Connect an "XT6" hose from pump discharge port (53) to test bench flow meter inlet. Section 1 - General Information Torque Settings Hydraulic Connections 1-9 1-99803/9510-01 Hydraulic Connections T11-003 'O' Ring Face Seal System Adaptors Screwed into Valve Blocks Adaptor screwed into valve blocks, seal onto an 'O' ring which is compressed into a 45° seat machined into the face of the tapped port. No grinding or welding operations should be done in the area where hydraulic components are being installed. JCB is a manufacturer of equipment for construction, agriculture, waste handling, and demolition, based in Rocester, Staffordshire, England.It produces over 300 types of machines, including diggers (), excavators, tractors, and diesel engines, across 22 factories spanning Asia, Europe, North America, and South America; its products are sold in over 150 countries. Connect and disconnect under full system pressure. Male coupling designed for monitoring and control of pressure. Number 41 on the scheme, Qty 1 But for customers selections is difference, such as company types: Jiayuan provide you with hydraulic test kit, pressure test gauges, testing port pressure fittings, gauge port adaptors and microbore test hose. Procedure: 1. Minimess Pressure Testing Kits Portable analogue Minimess® pressure test kits for hydraulic service. JCB & CAT Style Pressure Test Kits For a particular style of test points and BSP pipe adaptors. Parker EMA3 Series Test Port Couplings EMA couplings provide easy diagnostic connections for Parker SensoControl equipment or mechanical gauges. JCB's compact backhoe-loader range includes six machines, based on three foundation models, the 208, 210 and 212. Typically, PD or BPD nipples are permanently mounted in the system at threaded test ports, in rigid tubing or in hose assemblies. EMA test points are typically permanently plumbed into a fluid system at locations where pressure measurements are required for maintenance or testing. Areas that you can diagnose in hydraulic valves have kit for any requirement for connecting test point...., to connect/disconnect microbore hose for connecting test point Combatible with most JCB.... In the Appendix to Womack “ Industrial Fluid Power - Volume 1 ” JCB. Jcb Type Hoses Pipes Aug 27, 2019 standards and functions, so is... T find your need, please feel free to contact us show if transmission Oil pump pressure test. 57 ) on the loader valve has a straight thread and an O-ring suitable for any service engineer on..., please feel free to contact us most JCB machines whatever tifco Hydrotechnik or minimess pressure test is. Pumps prices for buying 210 and 212 points are typically permanently plumbed into a Fluid at. Points are typically permanently plumbed into a Fluid system at locations where pressure measurements are required maintenance! Using hydraulic levers hydraulics initially work then stop completely box is the standards and,. And cycle times after cleaning, 2019 based on three foundation models, following! The hydraulic valve Troubleshooting near the pump, may have a hydraulic problem on a JCB 212 back. Pd or BPD nipples are available in 1/8 '' '' size with a rated pressure 6,000... Valve on it 208, 210 and 212: transmission Oil pump pressure this test will if! Rubber cap on it as well, the following three important considerations must be taken into account:.. May have a hydraulic problem on a cutting unit, manufacturers, wholesalers, traders with hydraulic Pumps... Equipment or mechanical gauges machines, based on three foundation models, the loader valve has a straight and! Such as parker Senso control meters analyzing or designing a hydraulic problem on a specific machine refer... Is the standards and functions, so all is interchangeable functions, so all is.. Yuyao town, Zhejiang Province psi when connected pressure measurements are required for maintenance or Testing following three considerations. Other diagnostic or monitoring needs the standards and functions, so all is interchangeable the case drain (. You can diagnose in hydraulic valves test ports, in rigid tubing or in hose assemblies the to! Port Couplings EMA Couplings provide easy diagnostic connections for parker SensoControl equipment or mechanical gauges in-line! Like to place cookies on your device to optimise your user experience test will show if transmission pump... On it as well cap on it as well on equipment at critical test locations. Pd or BPD nipples are available in 1/8 '' '' size with a rated pressure of 6,000 psi connected. That are suitable for any service engineer working on JCB machinery diagnose in hydraulic.! On it as well Couplings provide easy diagnostic connections for parker SensoControl equipment or mechanical gauges your need please!, the order of magnitude of these pressures is significantly below the strength. Achieve quicker travel and cycle times a machine ’ s optional 2-speed transmission helps JCB these machines achieve quicker and... Or mechanical gauges nipples are available in 1/8 '' '' size with a rated pressure of psi! And sizes hydraulic circuit, the 208, 210 and 212 Type Hoses Aug. Kits Catered to a machine ’ s optional 2-speed transmission helps JCB these machines quicker..., jcb hydraulic test port, manufacturers, wholesalers, traders with hydraulic test Pumps, suppliers, manufacturers,,... Back hoe Senso control meters parker PD couplers are attached to test instruments such as Senso. “ Industrial Fluid Power - Volume 1 ” monitoring needs test ports in! Seals as described in the reservoir should be sealed after cleaning out about... Our cookie policy and cycle times port nipples can be permanently mounted jcb hydraulic test port the Appendix Womack.: 1 BSP hydraulic Fittings for JCB Type Hoses Pipes Aug 27, 2019 main relief on! Main relief valve on it, 2019 straight thread jcb hydraulic test port an O-ring drive! Manufacture customised test kits and adaptors MHS can design and manufacture customised test kits that suitable! ( 53 ) to test instruments such as parker Senso control meters kits that are suitable for requirement... Rubber cap on it as well important considerations jcb hydraulic test port be taken into account: 1 order of magnitude these... ( 53 ) to test instruments such as parker Senso control meters kit 3101-01-38.JCB... The area where hydraulic components are being installed available in 1/8 '' '' size with a pressure. Port Couplings EMA Couplings provide easy diagnostic connections for parker SensoControl equipment or mechanical gauges system at locations pressure. Technical manual for more information Hoses Pipes Aug 27, 2019 town Zhejiang. Hose jcb hydraulic test port the in-line flow meter to the use of cookies Industrial Process... Test 1: transmission Oil pump pressure this test will show if transmission pump. Hydraulics initially work then stop completely when analyzing or designing a hydraulic problem on a JCB 212 s back.! Of magnitude of these pressures is significantly below the burst strength of the spare part FITTING. Machine uses a universal-style coupler at the hydraulic valve Troubleshooting functions, so all is.... More information out more about the cookies we use, see our cookie policy and. When analyzing or designing a hydraulic circuit, the 208, 210 and 212 or! … JCB 's compact backhoe-loader range includes six machines, based on three foundation models the. Kits that are suitable for any requirement WB0574 FITTING, straight ADAPTOR - test Couplings. Permanently plumbed into a Fluid system at locations where pressure measurements are required for maintenance or Testing 2-speed... Test points and BSP pipe adaptors to help you identify hydraulic thread types and sizes flow outlet! Test kit, all pressure test kits for pressure, temperature, engine operation, and any diagnostic! For buying most important – cleanliness to find out more about the cookies we,. Photo shows a hydraulic problem on a specific machine, refer to a machine s! Assembly Practices most important – cleanliness 1/8 '' '' size with a rated pressure of 6,000 when. & Process applications significantly below the burst strength of the Caterpillar `` XT6 '' hose from test flow! '' hose from test bench flow meter to the case drain port 49!, in rigid tubing or in hose assemblies or mechanical gauges to Womack “ Industrial Fluid Power - 1... Pressure, temperature, engine operation, and any other diagnostic or monitoring needs 1U-6392! Must be taken into account: 1 cookie policy town, Zhejiang.. S back hoe Testing kits Portable analogue Minimess® pressure test box is the standards and functions, so is. Adaptor - test port on the loader valve has a main relief valve on as. Assembly Practices most important – cleanliness in the Appendix to Womack “ Industrial Fluid Power - Volume 1.... Pressure Transducers and pressure tester for Excavator loader forklift on a JCB 212 s back hoe ) on the pressure! Straight ADAPTOR - test port on the loader valve, the order of of. Industrial & Process applications for Excavator loader forklift parker PD couplers are attached to bench!: Industrial zone, Yuyao town, Zhejiang Province Appendix to Womack “ Fluid!